Wednesday, January 22, 2014

Attaching Walnut Headboard

Solid Technique makes for Reliable Joint

In my last post I showed the procedure of cutting a half-lap dovetail into the top rail of the headboard. Now Ill demonstrate how using similar techniques Ill attach the rail to the top of the headboard for a joint that is strong, easy to make and a reliable connection. To start Ill disassemble the dry-fit half lap joint and using my marking gauge, mark the center on the width of each up-right. A nice deep cut down each side and across the bottom will give me a clean edge to reference my saw blade to. You can use a Rip saw for this cut, a band saw or even a dado blade set up at the table saw. What ever method you choose, once you have cut off the cheek of each rail, youll need to clean up the shoulders and the face. This is a vital part of the joint where it will sit on top of the lower section of the head board. I use a block plane to get rid of any saw marks on the cheek even though once attached youll never see it. Better to clean it up now, to ensure the pieces mate together nicely later during the final assembly.I use my medium shoulder plane and if need be, clean up the edges with a freshly sharpened chisel. Check the fit to see that the uprights sit flush to the top and again, dry fit the pieces. Ill wait until Im ready for the final finishing stage of the entire bed before attaching these permanently. Instead of any mechanical fasteners Ill use Walnut dowels and glue to affix this to the top of the head board. With a smoothing plane I usually clean up the faces and set them aside. Next, well install and cut out the butterfly keys for the bottom corners of the bed frame.

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